FLEX:Smart-AOI automated optical inspection

FLEX:Smart-AOI — universal solution for automated optical inspection of surface mounting of printed circuit boards. Provides maximum level of automatisation and excludes a human factor.

FLEX:Smart-AOI automated optical inspection

Comprehensive solution

First-class equipment

Reliable modern systems from top South-East Asian manufacturers

Digital manufacturing

A set of tools to automate the preparation of work programs, monitoring and verification

Unified quality control system

Complex of software and hardware on a single platform, simplifying the integration of systems in lines

Comprehensive support

A set of activities for successful start of manufacturing process and training of specialists

FLEX:Smart-AOI KEY FEATURES

Automatic compilation of work programs using the artificial intelligence module

Programming with a pre-trained neural network and built-in library provides:

  • Automatic programming for 90% of components.
  • Automatic correction of inspection parameters taking into account the product class according to IPC-610.
  • Reduced labor costs and reduced setup time.
  • Reducing the number of false calls and missed defects.
High quality 3D-inspection of paste and solder application

The design of the inspection modules with four corner projectors, telecentric lenses and multi-level RGB illumination makes it possible to detect the maximum number of defects and ensure high quality 3D inspection of printed circuit boards.

Depending on the required tasks, the inspection modules can be equipped with telecentric lenses with a resolution of 8, 13 or 15 µm.

Single hardware and software platform for paste and solder inspection systems

Software and hardware compatibility of paste inspection (SPI) and automated optical inspection (AOI) systems is ensured by their development on a single platform. This provides additional benefits for the customer in the operation and maintenance of the equipment.

Both systems are coordinated in terms of technical characteristics and functionality, which gives maximum inspection efficiency as part of one production line.

High inspection speed

The stability and reliability of the designs of advanced systems as part of the FLEX:Smart-AOI complex allows you to achieve high inspection speeds:

  • for the SPI system - 94 cm²/s;
  • for the AOI system - 64 cm²/s.

The use of high-performance telecentric lenses makes it possible to fully inspect boards and solder points without compromising the performance of the SMT line.

Automatic preverification of inspection results

The use of image recognition and visual classification technologies using neural networks allows for a preliminary assessment of "rejected" boards, so that the system can automatically make a final decision on a significant number of suspected defects without human intervention. Due to this, on average, the volume of boards requiring verification by the controller is reduced by 70%.

Automation of verification further reduces the impact of the human factor on quality assessment.

Summary Statistics of Paste and Reflow Inspection

The V-ONE software as part of the FLEX:Smart-AOI complex allows you to consolidate the results of control and inspection operations in a single repository, analyze them and visualize statistical information in the dispatch center.

For the convenience of the user, statistics can be displayed both on stationary monitors and on mobile devices. This gives the user the ability to quickly track current quality information.

Comprehensive support

The program of technological and service support included in the solution is aimed at achieving target production indicators within the specified time frame. The program includes:

  • Complex of works on commissioning of inspection systems.
  • Multi-level program of personnel training and development.
  • Technology consulting.
  • Full warranty — 12 months.
Do you have questions about our products and services? Feel free to contact us!
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