FLEX:SMT automated line

FLEX:SMT line — universal solution for surface mounting of electronic devices, targeting the tasks that require high flexibility and quality in manufacturing process. Based on modern requirements in manufacturing process, manufacturing standards and international practice.

FLEX:SMT automated line

Comprehensive solution

First-class equipment

Reliable modern systems from top South-East Asian manufacturers

Digital manufacturing

A complex of tools for automatisation, traceability of manufacturing process and protection from human errors

Multi-level quality system

A complex of software and hardware for quality control in technology process

Comprehensive support

A set of activities for successful start of manufacturing process and training of specialists

FLEX:SMT KEY FEATURES

Multi-level product quality assurance system

The line is designed for the production of IPC class 2 and 3 products, which places high demands on the quality and reliability of the final product. Quality Assurance Tools:

  • Tools for monitoring process parameters in real time.
  • Hardware solutions that increase the level of quality and repeatability of the process.
  • Means of preventing personnel errors.
  • Tools for controlling solder application and soldering quality.
  • Software tools for quality control data analysis and online monitoring.
Optimal performance with a wide range

FLEX:SMT solution is focused on mass production in a wide range of products. To eliminate bottlenecks and loss of efficiency, the solution includes:

  • Pick and place machines with a capacity of up to 80 thousand computers/hour.
  • Reflow oven with 10 heating zones and 3 active cooling zones.
  • High-speed optical inspection with a throughput of 64 cm2/sec.
  • Conveyor systems that minimize delays and downtime.
High flexibility to assemble a wide range of products

FLEX:SMT allows assembly of a wide range of product complexity, giving the maximum flexibility without sacrificing product efficiency or product quality. Key parameters of the solution:

  • Feeder capacity: up to 240 feeders from 8 mm tape + 20 JEDEC pallets at a time. Optionally can be extended.
  • Maximum board size per line: 450 x 390 mm.
Compliance with the basic requirements for digital production

FLEX:SMT solution designed in accordance with global trends in the field of digital manufacturing and process automation. Allows to ensure a competitive level of production efficiency and a predictable result through the use of:

  • Automatic traceability of production and certification of products.
  • Digital tools to prevent the impact of personnel on quality, including the poka yoke principle.
  • Instruments for control and monitoring of overall equipment efficiency (OEE).
Comprehensive support program

The program of technological and service support included in the solution is aimed at achieving target production indicators on time. The program includes:

  • Programs development for the main product.
  • Multi-level program of personnel training.
  • Technology consulting.
  • Full warranty - 3 years.
Optimal total cost of equipment ownership

FLEX solutions was chosen according to the principle “nothing excessive and everything needed”. The reasonable cost of an advanced high-tech solution is provided by:

  • Deep expertise and colossal experience of the FLEX team.
  • Equipment manufacturers in South-East Asia.
  • A balanced approach to the configuration of each solution in the complex.
Do you have questions about our products and services? Feel free to contact us!
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