Robotic system of optical inspection FLEX:Roboinspection

The solution allows you to organize optical quality control after a manual or conveyor assembly cycle:

• Absence, offset, polarity, component and connector height.
• Missing, offset and height of pins.
• The absence of solder, jumpers, the presence of foreign elements.
• Location, quality and thickness of conformal coatings.
• The quality of marking and stickers placing.
• Quality of screw connections.
• The presence of cosmetic defects, scratches, chips.
• The quality of the final assembly, the availability of the required elements.

The six-axis manipulator and dynamic illumination system provide flexible movement of the inspection module and obtain a high-contrast image at angles from 0° to 90°. Optional sensors measure the thickness of the conformal coating and the installation height of the components. Characteristics:

• Camera resolution – 5 megapixels.
• Inspection speed – up to 30 cm²/s.
• Illumination system – RGBW + Coaxial (optional UVW or UVRGB).
• Detectability of objects – from 32 microns.
• The dimensions of controlled objects are from 50 × 50 to 510 × 510 mm.
• Self-learning based on images of reference products, no CAD data required.
  

FLEX:Roboinspection solution can be used consistently in different production areas. The system can be installed both at the conveyor with connection via SMEMA interface, and at a separate workplace, which significantly expands the range of possible applications and safe use next to a person.

The wheels on the robot frame allow you to quickly move the inspection system to the required inspection area. To start the system at a new workplace, only a 220 V socket is required. At the same time, the system can be connected to the local network both using a wireless Wi-Fi connection and using RJ-45.

FLEX:Roboinspection system automatically recognizes the marking of the examined samples, including 1D and 2D codes, text and numeric marking.

This ensures automatic certification and traceability of all inspection operations, as well as the use of equipment for a wide range of tasks that require marking verification.